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FlashKa v0.7: drawings and CAD

The files of the FlashKa v0.7 housing, made from the design scripts in ../tools/ (nothing is drawn by hand). STEP files open in FreeCAD, Fusion, Onshape or any CAD program; DXF in LibreCAD, QCAD or any CAD program; PDF and PNG are for reading. The design page explains every part: FlashKa v0.7.

Drawings

FK-H-01 tray, sheet 1: inside (holes, threads, fits, key-board bosses) (PDF, DXF, PNG)

FK-H-01 tray, sheet 1: inside (holes, threads, fits, key-board bosses)

FK-H-01 tray, sheet 2: outside (facets, panels, grooves, key bezel) (DXF, PNG)

FK-H-01 tray, sheet 2: outside (facets, panels, grooves, key bezel)

FK-H-02 lid (PDF, DXF, PNG)

FK-H-02 lid

FK-H-03 main key (clear PMMA, polished, frosted ring) (PDF, DXF, PNG)

FK-H-03 main key (clear PMMA, polished, frosted ring)

FK-H-04 side key (cast rubber with a glued-in stiffener) (PDF, DXF, PNG)

FK-H-04 side key (cast rubber with a glued-in stiffener)

FK-H-05 POM-C parts (RF window insert, antenna spacer, laser sleeve) (PDF, DXF, PNG)

FK-H-05 POM-C parts (RF window insert, antenna spacer, laser sleeve)

FK-H-06 machining kit: three PMMA main keys (PDF, DXF, PNG)

FK-H-06 machining kit: three PMMA main keys

FK-H-07 machining kit: one set of POM-C parts (PDF, DXF, PNG)

FK-H-07 machining kit: one set of POM-C parts

FK-H-08 casting mould for the side keys (PDF, DXF, PNG)

FK-H-08 casting mould for the side keys

3D models

File What it is
FlashKa_antenna_spacer (STEP, STL) antenna spacer, POM-C (FK-H-05)
FlashKa_assembly_reference (STEP) every part in place
FlashKa_key_main (STEP, STL) main key, clear PMMA (FK-H-03)
FlashKa_key_mould (STEP) casting mould for the side keys, aluminium version (FK-H-08)
FlashKa_key_mould_cavity (STEP) aluminium mould: cavity half
FlashKa_key_mould_lid (STEP) aluminium mould: lid half
FlashKa_key_mould_resin (STEP) casting mould for the side keys, printed resin version (FK-H-08)
FlashKa_key_mould_resin_cavity (STEP, STL) resin mould: cavity half
FlashKa_key_mould_resin_lid (STEP, STL) resin mould: lid half
FlashKa_key_side (STEP, STL) side key, cast rubber (FK-H-04)
FlashKa_key_side_with_plate (STEP) side key with its stiffener plate
FlashKa_key_stiffener (STEP, STL) stiffener glued into the side key
FlashKa_keys_pcb (STEP) 3D model of the key board
FlashKa_laser_sleeve (STEP, STL) laser sleeve, POM-C (FK-H-05)
FlashKa_lid (STEP, STL) lid: the upper part of the aluminium body (FK-H-02)
FlashKa_main_pcb (STEP) 3D model of the main board
FlashKa_pmma_kit (STEP) machining kit: three main keys on tabs in a frame (FK-H-06)
FlashKa_pom_kit (STEP) machining kit: one set of POM-C parts and a spare insert (FK-H-07)
FlashKa_rf_window (STEP, STL) RF window insert, POM-C (FK-H-05)
FlashKa_tray (STEP, STL) tray: the lower part of the aluminium body (drawing FK-H-01)

_ref_* files (56): simplified stand-ins (cell, boards, screws, optic, LEDs, pogo pins, moulds) for the renders and the fit checks. They are not parts to order.

Data

File What it is
drawings_dimension_table.txt every number on the drawings against its parameter, and the ray-probe cross-check
housing_interface.json the contract between the housing and the boards: sizes, positions, walls
key_mould_checks.json  
pcb_placement.json where the main board’s parts sit, as the housing checks them
pcb_placement_keys.json the same for the key board

The drawings are made by tools/housing/drawings.py; the parts to order are in order_files/.